ProductsBascaLine

The operator begins by removing the IBC lid and opening the bottom valve of the container. Using a forklift, the IBC is then loaded into the first station of the BascaLine. After positioning the container, the operator moves to the control panel (HMI) and starts the washing cycle. The machine will automatically take over, moving the IBCs through the successive cleaning stations according to the configured process.

Once the IBCs reach the washing station, they follow the configured process selected by the customer. Depending on the system layout, the cycle may include pre-washing, washing, or rinsing across one or multiple stations. A rotating spray head is inserted into the IBC and performs high-pressure internal cleaning. The washing fluid exits from the bottom valve of the container and, depending on the system configuration, is either collected for recovery or discharged. After the set cycle time is completed, the IBC automatically advances to the next station. The system can also include an external cleaning station, which may be fully automatic (using high-pressure sprinklers to wash the external surfaces of the IBC) or manual (where an operator cleans the IBC using a high-pressure lance in a dedicated area).

Thanks to the system’s modular design, auxiliary stations can be integrated to perform additional operations based on the customer’s specific needs. These stations may include: Internal and external drying stations for IBCs; Leak Test systems for the container and its valve; manual inspection and drying stations operated by personnel; stations for applying labels or identification tags on the IBCs. The system automatically manages the transfer of IBCs through the configured stations, executing each function in the required sequence. Once all auxiliary operations are completed, the containers proceed to the next stage of the process.

Once the washing and auxiliary operations are completed, the system manages the unloading of the IBCs through conveyor systems, which can include roller conveyors, chain conveyors, or belt conveyors. Additional configurations may include: Buffer conveyors for temporary accumulation of cleaned IBCs; diverter systems for routing IBCs that require reprocessing or additional operations; stacking mechanisms to reduce handling and optimize space during the unloading phase. These features ensure an efficient, automated, and flexible end-of-line management process, fully adaptable to the customer’s workflow.

The BascaLine washing system is a production-grade installation designed to require minimal maintenance. The primary maintenance activities are related to the washing system, particularly the filtration units, which must be serviced regularly to ensure consistent washing quality. All other components follow scheduled maintenance intervals based on the system’s operating hours. Special attention has been given to maintenance accessibility in the design of BascaLine, allowing operators to carry out necessary tasks quickly and efficiently, thus minimizing downtime.